PCBSync Engineering Tools · Material Intelligence

Design the perfect
Isola PCB stack-up.

The engineer's working reference for Isola laminates & prepregs. Every part number, the real Dk / Df / Tg datasheet values, design tips, manufacturing notes, cost positioning and application matching — plus a live impedance estimator wired to each material's dielectric constant.

18
// part numbers
3.00–4.43
// Dk range
0.0017
// lowest Df (Astra)
260°C
// max Tg (polyimide)
Tool 01 · Material Selector

The complete Isola PCB material database

Search, filter by class, and sort by any spec. Tick boxes to compare materials side-by-side. Datasheet values are the typical published figures from Isola's product documentation.

All
Standard FR-4
Low / Mid Loss
Ultra-Low-Loss · RF
High Reliability
Polyimide / Hi-Temp
Part Number Class Tg °C Td °C Dk Df Cost Datasheet

Df / Dk measured per Isola datasheets (typically 10 GHz for low-loss grades, 1 GHz for FR-4 grades). Cost is relative price positioning, not a quotation.

Dissipation factor (Df) — lower = lower insertion loss

// shorter bar = better high-speed / RF performance

Compare materials

Reference · Datasheets & Part Index

Datasheets & full part-number index

Every active Isola PCB grade. Click any datasheet button in the table above to open the official Isola document; the index below covers the wider catalogue including legacy and specialty grades.

Complete Isola part-number index
370HR 185HR 370MR 370FR 380HR 380FR FR406 FR408 FR408HR IS410 IS415 G200 GETEK GSX170 I-Speed I-Tera MT40 I-Tera MT40 RF Tachyon 100G Astra MT77 TerraGreen IS550H IS620i IS680-300 IS680-345 P95 / P25 P96 / P26
Tool 02 · Impedance Estimator

Controlled-impedance estimator

Pick an Isola material and its Dk auto-loads. Enter your geometry to estimate microstrip or stripline characteristic impedance (IPC-2141 approximation) — a fast sanity-check before you commit a stack-up to your fabricator.

50
Ω · characteristic impedance Z₀
Using I-Tera MT40 · εr 3.45 · microstrip

First-order estimate only. Final controlled impedance depends on resin content, glass style, copper roughness and your fabricator's stack-up — always confirm with their field solver.

Knowledge · Design

Design tips for Isola PCB stack-ups

Hard-won guidance for getting an Isola design right the first time.

01

Match material to data rate

FR408HR / I-Speed handle mid-speed links; step up to I-Tera MT40 for 25–56 Gbps and Tachyon 100G for 56–112 Gbps SerDes. Over-spec'ing burns budget; under-spec'ing burns your eye diagram.

02

Beat the fiber-weave effect

At high frequency, signals "see" the glass bundles vs. resin gaps as periodic Dk variation, skewing differential pairs. Specify mechanically spread / flat glass (as on Astra MT77) or route diff-pairs at a slight angle to the weave.

03

Plan hybrid stack-ups

Mix grades to save money: keep RF on outer Astra/I-Tera layers and run the digital core on 370HR. Pair materials with similar CTE so lamination doesn't warp or delaminate.

04

Respect prepreg shelf life

Prepreg is moisture- and time-sensitive — typically stored cold and dry with a limited shelf life. Stale prepreg laminates poorly. Coordinate orders with your fab's build window.

05

Use the real Dk, not "4.3"

Glass-weave style and resin content shift Dk with frequency. Pull the frequency-specific Dk/Df table for your chosen grade (the estimator above starts you off) and feed it to your field solver.

06

Mind copper roughness

At 10 GHz+, conductor loss from foil roughness can rival dielectric loss. Pair low-Df laminates like I-Tera or Tachyon with smooth (RTF / VLP) copper to actually realize the low-loss benefit.

Knowledge · Fabrication

Manufacturing & processing notes

A big reason Isola is a fab favourite: most grades drop into standard FR-4 process lines.

FR-4-compatible processing

370HR, I-Tera MT40 and Astra MT77 share thermal behaviour that lets fabricators process them with established FR-4 drilling, plating and lamination recipes — no exotic line required, which keeps cost and yield predictable.

Thermal reliability & lead-free assembly

High-Td grades (370HR, FR408HR, IS550H) survive multiple lead-free reflow passes at 260 °C and solder-float at 288 °C without delaminating — essential for thick multilayers and rework.

CAF resistance for HDI

370HR and FR408HR have strong track records resisting Conductive Anodic Filament growth and handle sequential lamination, making them dependable cores for dense HDI and high-layer-count boards.

Copper foil & glass options

Most grades offer ½, 1 and 2 oz copper in HTE, RTF (reverse-treat) and embedded-resistor foils, plus E-glass, square-weave and spread-glass fabrics — choose foil/glass to tune both loss and impedance.

Knowledge · Cost

Cost positioning & how to save

Relative price tiers (not quotes). The cheapest board is the one that meets spec on the lowest-loss grade you actually need — and uses hybrid stack-ups to avoid paying premium prices for every layer.

$

Value · FR-4

  • 370HR / 185HR
  • FR406 / IS410
  • Workhorse multilayer
  • Best $/layer
$$

Performance epoxy

  • FR408 / FR408HR
  • I-Speed
  • Mid-speed digital
  • Still FR-4 process
$$$

Low-loss / RF

  • I-Tera MT40
  • Tachyon 100G
  • TerraGreen / IS680
  • High-speed & microwave
$$$$

Specialty

  • Astra MT77
  • IS550H
  • P95/P25 · P96/P26
  • mmWave & hi-temp

Three ways to cut Isola material cost

1. Hybrid build — laminate low-loss RF skins (Astra / I-Tera) onto a cheap 370HR digital core instead of an all-premium stack.  2. Right-size the loss budget — if your channel closes on I-Speed, don't pay Tachyon prices.  3. Standard panel & glass — sticking to common thicknesses, glass styles and panel sizes avoids custom-build surcharges and improves lead time.

Knowledge · Applications

Applications & recommended materials

Start from your end application and let the matrix point you to the right Isola PCB grades.

📡Automotive radar / ADAS

77 GHz radar demands ultra-stable Dk and the lowest Df, with spread glass to avoid weave-induced phase error.

Astra MT77I-Tera MT40 RF

📶5G & mmWave

Base-station and mmWave front-ends need low loss at high frequency with temperature-stable performance.

Astra MT77I-Tera MT40IS680

🖧Data center / 112G SerDes

High-speed digital backplanes and switch cards pushing 56–112 Gbps PAM4 channels.

Tachyon 100GI-Tera MT40I-Speed

🛰️Aerospace & defense

High-temp, flame-retardant reliability for engine sensors, avionics and downhole electronics.

P96 / P26P95 / P25IS550H

🔌High-power / thermal

Under-hood automotive and power electronics needing low CTE and high thermal endurance.

IS550H370HR

🧩General multilayer / HDI

The everyday workhorse: reliable, CAF-resistant, lead-free, fab-friendly and cost-effective.

370HRFR408HR185HR
Reference · FAQ

Isola PCB — frequently asked

What is an Isola PCB?+

An Isola PCB is any printed circuit board built on copper-clad laminate and prepreg from Isola Group — one of the largest base-material makers. The same board could be a $-tier 370HR multilayer or a premium Astra MT77 radar board; "Isola PCB" refers to the material platform, not a single product.

Which Isola material replaces standard FR-4?+

370HR is the most common high-reliability FR-4 upgrade (Tg 180 °C, lead-free, CAF-resistant). FR406 and IS410 are also widely used value grades. They run on standard FR-4 fab processes.

I-Tera MT40 vs Tachyon 100G — which one?+

Both are very-low-loss. I-Tera MT40 (Df 0.0031) is a versatile RF + high-speed-digital choice with multiple Dk options; Tachyon 100G (Df 0.0021, Dk 3.02) is tuned for the longest 56–112 Gbps SerDes channels. For pure mmWave RF, step up again to Astra MT77.

Are Isola materials lead-free compatible?+

Yes — virtually all modern Isola grades (370HR, 185HR, FR408HR, I-Tera, Astra, etc.) are RoHS-compliant and rated for multiple 260 °C lead-free reflow cycles.

Where can I get the full Isola PCB resource hub?+

This tool is part of PCBSync Engineering Tools. The complete Isola PCB hub — with deeper guides, stack-up libraries and fabrication support — lives at pcbsync.com/isola-pcb/.

PCBSync Engineering Tools

Build your next Isola PCB with confidence

From part-number selection to controlled impedance and hybrid stack-ups — get the full toolkit and fabrication support in one place.

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